KINGSPAN WALL CLADDING AND INDUSTRIAL ROOFING IN DUDLEY

Coverclad Services was contracted to install Kingspan wall cladding and industrial roofing in Dudley, directly on behalf of a metal fabrication business. The client had just purchased the unit which was in need of an overall refurbishment.

Our job description was to supply and fix Kingspan MR1000 composite panels (in metallic finish) with associated flashings over the existing cladding to the front elevation, and to supply and fix Uniclad 34/1000 profile 0.7mm plastisol coated single skin skin metal roof sheets (in goosewing grey) over the existing roof using a built-up system (to suit existing layout). New Class 3 rooflights and an HD Sharman Plygene Gutter Liner also formed part of the works, which spanned 5 to 6 weeks in total.

Photos of the Kingspan wall cladding and industrial roofing in Dudley are below. If you require help with your industrial roofing, cladding or gutters, or are in need of an emergency callout then please call 07976 726770. Alternatively you can send us a message.

Industrial roof showing cut edge corrosion and impact damage from rocks

View of the existing 1,300 square metre industrial roof in Dudley before works began, showing cut edge corrosion to the mid-laps and impact damage from rocks being thrown up from a nearby stream (especially to the rooflight areas which had become opaque, brittle and fragile over time).

Industrial roof in Dudley with several historic temporary repairs

Before view of the roof section above the offices area of the unit, with several historic temporary repairs and water ingress points.

Perimeter gutter full of debris and corroded barge flashing

Before view of the right elevation perimeter gutter, leaking and full of debris, plus ponding water creating a corrosive environment around the fixing points and joint of a barge flashing over time. Cut edge corrosion to the eaves of the existing roof sheets as well.

Delaminating ridge flashing

Before view of the ridge flashing which was starting to delaminate.

Barge flashing to industrial unit left elevation

Before view of the existing barge flashing to the left elevation before works commenced.

Coverclad industrial roof installer fixing down metal grid system

One of our Coverclad industrial roofing installers in Dudley, fixing down the pre-galvanised metal grid system.

Coverclad industrial roofing installers in Dudley gridding out

Progress view of our Coverclad industrial roofing installers in Dudley, gridding out and boxing around the newly installed rooflights. These new GRP rooflights replaced the originals to form new internals as part of the built-up overclad system. Another set of Class 3 GRP rooflights were installed to form the external skin, essentially creating an inner rooflight and outer rooflight with void in between.

Coverclad industrial roofing installers fixing down metal roof sheets

Progress view of our Coverclad industrial roofers in Dudley, screw fixing the Uniclad 34/1000 profile 0.7mm plastisol coated single skin metal roof sheets (in goosewing grey) to the pre-galvanised metal grid system.

Close-up showing the built-up roofing overclad

Close-up showing the built-up roofing overclad, with grid system, rooflight boxing, insulation and outer-skin metal roof sheets all in the same shot.

First fix roofing overclad in place on left slope

First fix roofing overclad in place on the left slope, working across the second slope.

First fix completed across both slopes awaiting ridge flashing

First fix completed across the two slopes, awaiting new ridge flashing to be installed.

Roofing overclad completed and fully stitched down

Roofing overclad complete with outer-skin and new ridge flashing fully stitched down. Flashings were also fitted to the eaves and verges, and poppy red fixings were used to fix the new Class 3 GRP rooflights into position. The contrast between this new industrial roof and the older neighbouring roof can clearly be seen.

Completed view of industrial roofing overclad in Dudley

Another completed view across the new industrial roofing overclad in Dudley.

View along existing perimeter gutter in very poor condition

View along the existing perimeter gutter and barge flashings, in very poor condition. The roofing overclad was completed at this stage, before moving onto the gutters and flashings.

New eaves flashings encapsulating built up roofing system

Close-up of the new eaves flashings encapsulating the new built up roofing system. The next stage of the industrial roofing works was to clean and prepare the gutters for the new HD Sharman Plygene Gutter Liner installation.

Roofing overclad with new barge flashings and Plygene Gutter Liner

Completed view of the roofing overclad with newly installed barge flashings and new HD Sharman Plygene Gutter Liner (connected to existing rainwater pipes).

View up at new internal rooflights from inside the unit

View up at the new internal rooflights from the inside of the unit, showing increased light levels throughout. The new GRP rooflight installation matched the existing rooflight pattern.

Kingspan MR1000 composite panels in metallic finish

Progress view of the Kingspan MR1000 composite panels (in metallic finish) being fitted to the front elevation of the industrial unit.

Kingspan Micro-Rib wall cladding installation to front elevation

Completed view of the Kingspan Micro-Rib wall cladding installation to the front elevation, with barge flashings, base sills and trims fitted, together with side jams and top sill for the roller shutter door. The contrasting darker colours border out the cladding design.

Wider view of the Kingspan Micro-Rib wall cladding installation

Wider view of the completed Kingspan Micro-Rib wall cladding installation to the front elevation. As part of our works we installed weir overflows to the gutters (top right edge of the photo), to allow water to flow safely out of the gutters in the event of gutter outlets becoming blocked.

Finished view of offices area showing built-up roofing overclad

Finished view of the offices area of the industrial unit, showing the built-up roofing overclad complete with new barge flashings and Plygene Gutter Liner.

Finished view of Kingspan wall cladding and industrial roofing in Dudley

Finished view of the industrial unit front elevation and main roofing area, following our Kingspan wall cladding and industrial roofing installation in Dudley.