GIROMAX INDUSTRIAL ROOFING REPAIRS IN DUDLEY

Coverclad Services was contracted to undertake Giromax industrial roofing repairs in Dudley to a storage unit for an interior design company. The unit was an end of terrace consisting two roof slopes together with one valley gutter and one perimeter gutter.

The job description for our approved Giromax installers was to first wash down the roof to remove the debris and lichen, then to prepare and treat the cut edge corrosion to the ridge joints, eaves and parapet capping joints with Giromax, then finally to install a Giromax High Performance Gutter System. Our industrial roofing experts also replaced the external skins to the GRP rooflights as part of the works.

A short two-week window was allotted so we dispatched two of our Giromax teams to Dudley to complete the works within the allotted timeframe. Photos are below. If you require approved Giromax installers please telephone 01384 573088. If you are in need of an emergency callout then please telephone 07976 726770. Alternatively you can send us a message.

Ridge flashing showing build-up of moss and lichen, old fibrous rooflights and cut edge corrosion

Survey photo along the ridge flashing to the two industrial roof slopes, showing build-up of moss and lichen, old fibrous rooflights and cut edge corrosion.

Close-up of ridge flashing joint with flaking plastisol and build-up of rust

Close-up of one of the ridge flashing joints, with flaking plastisol and build-up of rust to the exposed metal.

Valley gutter with cut edge corrosion to the eaves

View along the valley gutter shared with the neighbouring unit, with corrosion to the gutter base and cut edge corrosion to the eaves of the roof sheets.

Industrial roof sheets suffering from moss and lichen build-up

View of the industrial roof sheets leading down to the perimeter gutter, suffering from moss and lichen build-up. The gutters were corroded but once cleaned, still in good enough condition for Giromax HPG application.

Close-up showing extensive cut edge corrosion to roof sheet eaves

Close-up showing extensive cut edge corrosion to the roof sheet eaves, plus debris and vegetation build-up in the gutter, which had to be cleaned out before our Giromax installers could apply the HPG system.

Close-up showing industrial gutter clean and prepared roof sheet eaves

Close-up showing the industrial gutter cleaned and drying out, plus the prepared eaves to the roof sheets ready to receive the Giromax application. An abrasive wheel was used to remove the delaminated plastisol and even take back to bare metal where needed.

Giromax basecoat applied to roof sheet eaves and gutter joints

Giromax basecoat applied to the prepared roof sheet eaves, with masking tape in place ready to create a nice straight line for the final Giromax topcoat. Also see the gutter joint encapsulated with Giromax Seamsil plus immediate surrounding area applied with Giromax basecoat.

Giromax topcoat applied to roof sheet eaves in a nice straight line

View of the perimeter gutter and parapet wall with completed Giromax topcoat applied to the eaves sheet in a nice straight line (plus further gutter joints treated ready for main gutter body HPG applications).

Close-up showing Giromax topcoat applied to the eaves sheet

Close-up showing Giromax topcoat applied to the eaves sheet. Overnight rain had caused some dirt to cascade down the roof sheets to collect at the eaves.

One of our Giromax experts in Dudley progressing along the roof sheet eaves

One of our Giromax experts in Dudley progressing along the roof sheet eaves into a corner. Rooflights were covered with roof stagings in areas of works to protect the operatives, and scaffold edge protection was only required to the ridge flashing areas up to the roof entry point from a diesel scissor lift, where the parapet wall did not meet the current recommended edge protection height.

Difference between two industrial roofs after cleaning and treating with Giromax

Completed view of the shared valley gutter that separates the client roof (left) with the neighbouring roof (right). Giromax has been applied to the roof sheet eaves and the Giromax HPG darker basecoat has been applied to the valley gutter (awaiting topcoats). You can clearly see the difference between the two industrial roofs after cleaning and treating.

Giromax High Performance Gutter System applied to perimeter gutter

Completed view of the Giromax High Performance Gutter System applied to the perimeter gutter, and completed Giromax treatment in a nice straight line to the eaves of the roof sheets.

Delaminating and rusting parapet capping joints

Before view showing delaminating and rusting parapet capping joints to the Dudley industrial unit.

Close-up of parapet capping joint treated with Giromax

Close-up showing one of the treated parapet capping joints. Giromax Seamsil is first used to bridge the overlapping joints, then Giromax basecoat and topcoat are applied to finish.

Internal view showing poor tinted light through old porous and fibrous rooflights

Before survey photo from inside the Dudley industrial unit, suffering from poor tinted light through the old porous and fibrous rooflights, leading to increased lighting costs.

Internal view showing increased solar gain and natural light penetrating through new rooflights

View from inside the Dudley industrial unit after the external skins to the rooflights have been replaced. Notice the vast increase in solar gain and natural light penetrating in, leading to savings in lighting costs.

Broken down and heavily porous rooflight

Outside survey photo showing the broken down and heavily porous state of the rooflight external skins. The surface of the rooflight becomes uneven and no longer smooth, creating an environment where bacteria can grow together with moss and lichen collection.

New Class 3 GRP rooflight fixed down with poppy red fixings

Close-up showing one of the rooflight external skins replaced with new Class 3 GRP rooflight, fixed down with poppy red fixings and two lines of butyl strip mastic in place. The surrounding industrial roof has also been cleaned to finish.